IKA PROCESS-PILOT

IKA PROCESS-PILOT

Brand: IKA

The basic inline machine is equipped with the single-stage dispersing module ULTRA-TURRAX® UTL. It is best suited for batch applications and can be adapted for the manufacturing of dispersions from coarse to fine. Compared to a conventional stirrer, the mixing time is reduced by up to 50%.

PROCESS-PILOT is the most versatile and highly reliable inline laboratory dispersing machine. It is designed for solid-liquid mixing, homogenizing, emulsifying, suspending and wet milling. The PROCESS-PILOT 2000/4 is suitable for a wide range of applications, particularly in the chemical, cosmetic, pharmaceutical, plastics, colours and food industries. It is uniquely designed with advance technology and is available with 8 interchangeable modules. It can be customized to fit particular process demands. Important process parameters such as circumferential speed, tools and mixing chamber geometry are structurally identical to those of the IKA 2000 inline production machines: UTL, DBI, DR, DRS, CMX, MHD, MK and MKO. Therefore, the PROCESS-PILOT ensures a reliable scale-up by offering the possibility to work with the same method from formulation development to mass production. The PROCESS-PILOT enables working under pressure/ vacuum as well as at elevated temperatures or with abrasive materials.

The optional CONTROLLER with touchscreen display allows the speed of the PROCESS PILOT to be infinitely adjusted. The display is robust and self-explanatory due to the intuitive operation. The necessary process data for a scale up, such as tip-speed and power consumption, as well as the product temperature and engine power are clearly displayed numerically and as a trend. Time-limited processes can be stopped automatically using the timer function. It goes without saying that the menu can be switched to different languages, as well as the control of the PROCESS PILOT via a PC in connection with the IKA owned Labworldsoft 6 software with simultaneous recording of the process data.

Advantages of the PROCESS PILOT

  • Flexibility and ease of use: one suitable machine for many applications and a wide variety of processes
  • Seamless scaling of processes from laboratory to production while maintaining product quality
  • Easy and quick exchange of the modules as well as the possibility to expand to the complete system
  • Operates under pressure/vacuum
  • Works at elevated temperatures
  • Low maintenance mechanical seal
  • Suitable for dry-running
  • Available in Explosion proof design
Flow rate (max.)
(l/h)
Motor power
(kW)
Tip speed
(m/s)
PROCESS-PILOT 2000/4 350 2.2 41

 

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